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ASAMS SYSTEM 3 Magnetic Particle Inspection System

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ASAMS SYSTEM 3 Magnetic Particle Inspection System

The ASAMS SYSTEM 3 MPI is a modular design employing a sophisticated power control Surface Unit and an integrated, pressure compensated, Subsea Unit with built-in ink management systems.

ASAMS SYSTEM 3 Magnetic Particle Inspection System



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ASAMS SYSTEM 3 MPI Surface Unit
Isolating Transformer Specification
Subsea Unit Specification
Surface Unit Specification
UV Lamp Specification
ASAMS SYSTEM 3 MPI
 
Ref: SMP000710
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Description
 

Manufactured now by ASAMS, the SYSTEM 3 MPI is a modular design employing a sophisticated power control Surface Unit and an integrated, pressure compensated, Subsea Unit with built-in ink management systems. A heavy-duty isolating transformer supplies power to the Surface Unit, which is connected to the Subsea Unit via a single 200 metre umbilical, which is deployed from a strong hand operated spooling frame.


The Surface Unit is housed in a rugged stainless steel case with removable front cover. Its key features include: • An input-output current ammeter • Earth Leakage detectors and trips • A magnetising loop operation indicator • A demagnetising facility • Remote control of the magnetising current.  The Subsea Unit has AC and DC outlets for three magnetising techniques - Electromagnetic Yoke, Magnetising Coil and Prods. The Magnetising Coil and Prods can be AC or DC powered, whilst the Yoke is DC powered and allows bolt-on articulated sections to be fitted to enable inspection of irregular/awkward shaped work pieces. These three options allow the user to select the best tool for a particular structure or pipeline configuration, increasing operational flexibility and speeding up MPI diving programmes.


The Subsea Unit contains a 7KVA magnetising transformer, power/supply conditioning choke for the powerful UV lamp and a motor-driven ink circulation system which continuously agitates the magnetic particles. The top of the unit carries a 10 litre ink reservoir fitted with quick-release hoses to enable the diver to change the reservoir easily. The Powerful UV Lamp is connected to the Subsea Unit via a 6 metre combined power and ink delivery umbilical. A lever controlled ink nozzle on the lamp head allows one-handed operation


Features
 
  • Three magentising techniques in one system
  • Full surface control and monitoring facilities
  • High intensity ultra-violet UV lamp
  • De-magnetising facility
  • Transformer isolated power supply
  • Built-in earth leakage detectors
  • Operates at any depth
Specification
 

ISOLATING TRANSFORMER

Power Supplies:           110V to 240V ac, 30A, Single Phase; or

                                  380/440V ac, 15A, connection across Two Phases.

Power Output:              8KVA mains isolated with Earth Tap.

 

SURFACE UNIT 

Front Panel:                  Mains Supply Indicator.
                                   Earth Leakage Trips -     Mains and U/V Lamp.
                                   Dual Range Ammeter 40A to 1500A (for magnetising current).
                                   Independent Switching of U/V Lamp and Ink Pump supplies.
                                   Magnetising Loop Indicator.
                                   Demagnetising Facility.
                                   UV Lamp Indicator.

Housing/Case:              Stainless Steel with removable front cover.

Dimensions:                  480mm x 250mm x 250mm.

Weight:                         35.5kg. 

 

SUBSEA UNIT

Housing:                       Anodised Aluminium, oil filled - pressure compensated.

Outputs:                       (a) 7KVA Power Transformer (Magnetising Current):-
                                   1500A ac. (Continuous), open circuit voltage of 5V RMS.
                                   1500A dc. (5min. On/Off Duty Cycle).
                                   (b) 200V ac Output for U/V Lamp via supply conditioning choke.

Ink System:                  10 litre Stainless Steel housed Reservoir Bag with quick-release connectors.
                                   The ink is agitated by a motor driven pump system in the Subsea Unit.

Dimensions:                  365mm diameter x 450mm overall height.

Weight:                         56.8kg in Air, 26kg in Seawater. 

 

U-V LAMP

Mercury Arc Lamp:           Life typically > 1000 hours

Warm-up time:               3 - 5 minutes.

Light Output:                  1 .4mw/cm2 at 450mm.

Dimensions:                   150mm diameter x 240mm overall length.

Weight:                         1.6kg (in sea water).



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